Further progress on two fiddles (8/24/21)

Slower Progress:

(I actually got a fair amount done, though…)

A few weeks ago, I bookmatched my plates and then cut ribs and necks, so as to set up “kits” for six new five-string fiddles. Then, I got started building two of them, as parallel builds.

Since I last posted, two weeks ago, I did not exactly stay on schedule, but I didn’t get too far behind.

Scroll Carving

I had completed the first scroll and neck, and had begun working on the second neck, when, I “kinda took an unplanned detour.”

carving pegbox for five string bluegrass fiddle handmade in Oregon my Chet Bishop, luthier. — Heavy wood removal from pegbox interior.

sawing out scroll on 5-string bluegrass fiddle handmade in Oregon by Chet Bishop, luthier. — Beginning the saw-carving of the scroll

Saw-carving the scroll for a 5-string bluegrass fiddle, handmade in Oregon by Chet Bishop. luthier. — Saw-carving the scroll.

scroll for 5-string bluegrass fiddle, handmade in Oregon by Chet Bishop, luthier. — Scroll nearing completion

Then I Had a Small Mishap:

I had worked for 12 hours, Monday the 16th, and afterward, I was getting pretty tired. My hands were tired, brain was tired, too, I suppose…anyway:

I had begun carving the second scroll, completed the saw-carving part, and was removing waste wood with a small gouge, when, I slipped, annnnd, just happened to have my left hand in the path of the misdirected gouge. (sigh…)

Urgent Care? Emergency Room?

First we tried going to an Urgent Care clinic. We arrived there, and then discovered that (a) they only work by appointment, and (b) they don’t take medicare insurance, anyway. I asked what my options were, and they said, “Everything else is closed! Go to the ER!” (Sigh… very expensive option!)

So, about 30 minute later we arrived at the Emergency Room at St. Vincent Hospital. They were busy as usual, so we waited for about four hours. But after that, the ER people washed it out with sterile water, X-Rayed it to eliminate the possibility of torn bone or tendons, and applied two little “Steri-Strips!”

I guess that was normal, but it felt pretty “exposed,” and was very prone to bumps (which were pretty uncomfortable when they happened.) So, after we got home, Ann bandaged me up with a heavily padded dressing so that I could sleep without bumping it. That was a real help, and I slept well.

I kind of piddled around, the next day…partly too tired, I suppose, as we had arrived home somewhat after 3AM, and we got to bed after 4AM. Partly just not feeling real good. Anyway, I had other things that needed doing, so I didn’t work on fiddles for that day.

Red Violin beginning? This was the second scroll, in progress when I slipped.

Back to Work!

I got back to work on Wednesday. It turned out that I really needed two hands for most things, so it slowed me down rather badly, having a bulky bandage on the left paw. However, I was finally able to get the fingerboard installed on the first scroll/neck so that I could shape them as a unit.

Fingerboard installed for 5-string bluegrass fiddle handmade in Oregon by Chet Bishop, luthier — Fingerboard installed the second day after the injury.

That was kind of encouraging, seeing some progress again.

neck and fingerboard with five-string fiddles by Chet Bishop, Luthier. — Neck #1 with the two completed front plates and garland assemblies.

back plate and neck assembly with dive string fiddles by Chet Bishop, Luthier. — I had also traced and cut out the back plate for fiddle #1. (Big Leaf Maple: Pretty stuff!)

Then I set the neck on fiddle #1:

cutting neck mortise in 5-string bluegrass fiddle handmade in Oregon by Chet Bishop, Luthier — Beginning the neck mortise. Notice the hard, heavy winter reeds in the Douglas Fir front plate.

cutting the neck mortise on a 5-string bluegrass fiddle handmade in Oregon by Chet Bishop. Luthier. — The cut-out in the front plate for the neck mortise.

completed neck mortise in 5-string bluegrass fiddle handmade in Oregon by Chet Bishop, Luthier. — Completed neck mortise

neck set completed in 5-string bluegrass fiddle, handmade in Oregon by Chet Bishop, Luthier. — Completed Neck-set. (Back of the neck heel will still have to be sawn off.)

Healing up!

After that, we had appointments with various people, so I didn’t get a lot done on Thursday or Friday. By the time the weekend had rolled around, I had the biggest bandages off, and was sporting a plain finger bandage, but I had to be pretty careful. Bumps were still pretty unpleasant.

So, after having removed the bulky bandage, I went back to work on fiddle #2, carving that “Red Violin” scroll into just a plain, “five-string fiddle scroll.” It looked as though the majority of the “gore” would simply be carved away: so, no “Red Violin!” (By the way, that little gouge, third from the right, is the one that perforated my thumb.)

scroll nearing completion for a 5-string bluegrass fiddle handmade in Oregon by Chet Bishop. Luthier. — Second scroll nearing completion.

I will post more again, soon. Sorry for the hiatus: it wasn’t intentional. 🙂

Thanks for looking.

April 10, 2021

Five String Fiddle Finally Complete

Finally Done!

This one took awhile: Lots of sidetracks and other projects to complete. But it is finally done!

Back, Neck and sides

The back, sides and neck are from the “scrap” left over from building that five-string double bass last summer. This is the “sister-instrument” to the commission I built last winter, from the same wood-source, but the other side of the bass.

This and several other of my instruments are all from a log given me by the late Terry Howell. I have made one cello, one bass and several five-string fiddles from the wood of that log, and I still have a lifetime supply, thanks to Terry’s generosity. (see that story, here)

Front Plate

The front plate, however, is a first for me: Douglas Fir! This is unusual, but not unheard of: there are a number of professional instruments by Otto Erdesz out there being played whose front plates were made of Douglas fir. Will I always use it? Nope! But this turned out very well indeed! I am more confortable using spruce, and probably will continue to mostly use spruce, but it was quite an eye-opening experience to try the Douglas Fir.

The sound is very big, with a very clear, deep C-String, and perfect balance across all five strings. This fiddle will “cut through the mix” in a band, but can also play pianissimo when needed.

Overall, I am very well satisfied with the final result on this fiddle. I am confident that a buyer will find it a thrill to play.

Front view of handmade five-string bluegrasss fiddle. — Front is made of Oregon Douglas Fir: this is unusual, but not a first. Otto Erdesz used to use Douglas fir for front plates.

Side view of handmade 5-string bluegrass fiddle, made of Oregon Big Leaf Maple and Oregon Fouglas Fir. — Sides and neck are made from Oregon Big Leaf Maple. I have the entire log they came from.

Back view of Oregon handmade five-string fiddle, or Oregon Big Leaf Maple. — Back plate is also that same Big Leaf Maple.

Scroll of handmade 5-string bluegrass fiddle by Chet Bishop. — The Scroll, too, came from that same log.

Thanks for looking!

March 1, 2021March 21, 2021

Five-String Progress

Handmade 5-String Fiddle coming along!

Oregon Douglas Fir top plate

There was a famous maker, years ago, (Otto Erdesz, 1917-2000) who often made top plates for violas and violins out of Douglas Fir. Professional players bought and played his instruments, and they are still being played today, although many classical players insist that European spruce is the only “proper wood” for an instrument soundboard. Frankly, I usually would have agreed: all my experience with Douglas Fir seemed to indicate that it would not be a very good choice, even though I have played one of his instruments, and it was excellent. So, until this instrument, I simply didn’t try it.

Early this winter, a friend gave me a load of clean, dry Douglas Fir firewood. I heat with wood, and we had all been told it would be a bad winter (it wasn’t) so I really appreciated the gift. As I split some of it, I noticed that, unlike most Douglas Fir, it had no twist at all, and split easily and cleanly. When I picked up a chunk and tapped it, it gave a very clear, bell-like ring. (Hah! That spells “time to try some fir!”)

So I found one of the few pieces long enough to use, and carefully split it into useable billets, then sawed a center-line to book-match a plate.

Douglas Fir billet with Rib Garland — Douglas Fir billet with Guarneri Rib Garland

I have been using a pattern modeled after the 1735 “Plowden” Guarneri del Gesu, a lot, lately, so I installed blocks in the mold, bent the ribs, and got going!

I had one more piece of “scrap” of Oregon Big Leaf Maple, from the 5-string Double bass I built last year, too, and I was looking forward to making a fiddle out of it. I had already made one 5-string fiddle from scrap from the other side of the bass-back, (sold to a bluegrass fiddle player in Ohio) and it turned out very well, so I was anxious to get the “sister” instrument made.

Back Plate Arching nearly complete:

The neck actually came from a tree on my wife’s parent’s place. I got started on it, as well:

neck billet in progress — Neck billet in progress.

Beginning to cut out the scroll requires a lot of saw-cuts, to outline the actual curl of the scroll, and then to remove the waste wood, using either a saw or a gouge…I used the saw, in this case.

beginning the scroll cuts — Beginning the scroll cuts.

Then I use various gouges and chisels to complete the scroll and the inside of the pegbox.

After the scroll and pegbox are very close to complete, I will prepare and attach the fingerboard and shape the two as a unit. That hasn’t happened, yet, so the handle portion of the neck is still rough and untouched.

Scroll ready for fingerboard; Arching complete on back plate. — Scroll ready for fingerboard; Arching complete on back plate: ready for Graduations.

Completing the Front Plate

Meanwhile I completed the carving of the front plate, laid out and cut the f-holes and began the purfling. Cutting the purfling slots by hand on Douglas Fir is quite difficult, because the winter reeds are exceedingly hard, compared to the softer summer reeds, and the knife just “pops” over them so that it feels as though it is running over corrugated roofing. It took me much longer to purfle this plate than it usually does for a spruce plate. (Ah, well! Perhaps that is one reason so few use it!) But the tap-tones of this plate are exceptionally strong and clear: I still have high hopes for the power and tone of the resulting instrument.

Garland leveled and Front Plate installed!

(I neglected to get photos of the bass-bar process: it is also Douglas Fir, from the same billet. I will show it after I remove the mold…sorry.)

Front plate installed and waiting for glue to dry.

The graduations for the back plate are nearly complete, but today was a long day, and I will have to finish them tomorrow. So, here is where the progress stands, for tonight:

Completed front plate on garland, with nearly completed back plate.

Tomorrow! (yeah, tomorrow!)

I hope to get the back plate completed tomorrow, except for the purfling, which will wait until after I install the plate. Then I will prepare the fingerboard and get it glued onto the neck, and I will feel as though I am “On the home stretch!” (But it won’t really be true: there still will be a great deal of work left to do, before it is anywhere close to completed.)

Thanks for looking!