And, the Finish!  (How I complete the varnish and set-up.)

This is how a violin is completed:

Last time I posted, I had just completed the commissioned five-string fiddle, up to and including the sealer.

Sealed five string fiddle handmade in Oregon by artisanal luthier Chet Bishop
Sealed instrument, Front View
back view of sealed five string fiddle, handmade in Oregon by artisanal luthier Chet Bishop.
Sealed instrument, Back View.

Varnish:

The “magic” of the sealer was that it caused the mineral ground to disappear forever. The instrument instantly went from stark chalk-white to a natural wood color. As a result, the mineral will never be visible again. I always enjoy that transformation.

The varnish, on the other hand, is a series of relatively small changes, wherein the violin achieves the color we want. Furthermore, the increasing clarity and depth of the varnish gives the impression of being able to “see into the wood.”

I always begin with a couple of coats of deep yellow or amber varnish, as an undercoat which will shine through the later color coats.

Yellow First

Here is the violin after the two coats of yellow varnish:

Yellow varnish base coat on a commissioned 5-string fiddle handmade in Oregon by artisanal luthier, Chet Bishop
Front View, with Yellow base coat.
Yellow base coat varnish on treble-side of commissioned 5-string fiddle, handmade in Oregon by artisanal luthier, Chet Bishop.
Yellow base coat, Treble Side View.
Yellow base coat on back side of 5-string commissioned instrument, handmade in Oregon by artisanal Luthier, Chet Bishop.
Back View with Yellow base coat.

Color Coats

Next, I bagan layering the color coats, building to the look I planned. (Each “coat,” in reality, is usually two coats, applied in quick succession. There were about eight total color coats, but I will call them “first through fourth.”)

First color coat on front of 5-string fiddle handcrafted in Oregon by artisanal Luthier Chet Bishop
First Color Coat, Front
First color coat on treble side of commissioned 5-string fiddle handcrafted in Oregon by artisanal luthier, Chet Bishop
Treble Side, with First Color Coat.
First color coat on back of commissioned 5-string fiddle handcrafted in Oregon by artisanal Luthier, Chet Bishop
First Color Coat, Back
First color coat on bass side of commissioned 5-string fiddle handcrafted in Oregon by artisanal luthier Chet Bishop.
Bass Side, with First Color Coat.

This maple is really beautiful wood. I wish I had a lot more of it, but, sadly, I only was able to salvage a little of the tree from which it originated. The “donor tree” was removed from the property where my wife and her siblings grew up. It had finally rotted and was becoming dangerous, so they removed it. But the wood is gorgeous. You can see the stump in this article….

Continuing color coats

As you can see, the yellow base coat is still showing through pretty strongly. That is good, but I still wanted to move the color toward a deep reddish brown,  with the golden yellow shining through. Therefore… I needed more color coats!

Second Color Coat on 5-string fiddle handcrafted in Oregon by artisanal luthier Chet Bishop
Second Color Coat, Front
Second Color coat on back of 5-string fiddle handcrafted in Oregon by artisanal Luthier Chet Bishop
Back, with Second Color Coat.

The color is headed in the right direction, but still needs to be deeper. I will add extra color in any areas that should be darker.

Third Color Coat, front side of 5-string fiddle handcrafted in Oregon by Artisanal Luthier Chet Bishop.
Third Color Coat, Front.
3rd color coat on back or 5-string fiddle handcrafted in Oregon by artisanal Luthier Chet Bishop
Oregon Big Leaf Maple Back, withThird Color Coat.

I was getting pretty close to correct, so I began taking the instrument out into natural light, to check the color there.

Fourth color coat on five string fiddle handcrafted in Oregon by artisanal Luthier Chet Bishop.
Fourth Color Coat, Front.
4th color coat treble side of 5-string fiddle handcrafted in Oregon by artisanal Luthier Chet Bishop
Treble Side with Fourth Color Coat.
4th color coat, back side of five string fiddle handcrafted in Oregon by Artisanal Luthier Chet Bishop.
Back, with Fourth Color Coat.
4th color coat bass side of commissioned 5-string fiddle handcrafted in Oregon by Artisanal Luthier Chet Bishop.
Bass side, Fourth Color Coat.

The color was pretty close to what I had hoped to produce. Therefore, I felt that I was ready to  reinstall the fingerboard, Afterward, I would hand-rub the varnish to a good polish.  Finally, I allowed it to hang in my dining room and cure a little more fully. The varnish was still quite soft, though dry to the touch.

Fingerboard

First I carved the underside of the fingerboard to remove extra mass. This affects the sound, as well as the feel of the instrument. (Extra, unnecessary mass tends to absorb vibration rather than resonate.)

Underside of fingerboard
Underside of fingerboard beginning. It was fully carved and smoothed before installation.

Then I carved a tiny notch, dead center on the upper end of the backside of the fingerboard, where it would contact the neck. After carving the notch in the fingerboard, I drilled a shallow 1/16″ hole in the neck, to accomodate a tiny nail.

That nail is temporarily installed, at an angle, to serve as a guide and an anchor while installing the fingerboard. (The hide glue is very slippery while it is still hot, and liquid. There is a tendency for the fingerboard to “drift” under the clamps, before the glue can gel.)

The notch in the fingerboard fits on the nail. The nail, then, serves as a temporary stop, so the fingerboard stays put. (I remove the nail after the glue has set.)

Fingerboard installed on 5-string bluegrass fiddle handcrafted in Oregon by artisanal luthier Chet Bishop.
Fingerboard installed. Notice the tiny nail used to temporarily position the fingerboard.

Beginning Set-up

After a few more days, I began set-up. First, I installed the soundpost, saddle, nut, and end button. Next, I fit the pegs, and was ready for the bridge and the strings.

Nut installed on 5-string bluegrass fiddle handcrafted in Oregon by artisanal luthier Chet Bishop.
Nut installed: it will be filed lower before installing strings.
Saddle
Saddle installed, still requiring final smoothing and retouch.

You can see in the above photo that the varnish was still very soft. Everywhere I touched it, it also resulted in my leaving fingerprints. I had to “French-polish” the whole instrument afterward, and let it hang until the varnish was harder. Then it would be easier to handle. (But it was good to have the set-up nearing completion, too.)

Completed five-string fiddle ready for retouching.
Completed five-string fiddle ready for varnish retouch.

Pegs

After the varnish had hardened a little more, I then installed the pegs.

Pegs installed, front view of five string bluegrass fiddle handcrafted in Oregon by artisanal luthier Chet Bishop,
Pegs installed, Front view.
Bass side with pegs, Five string bluegrass fiddle handcrafted in Oregon by artisanal Luthier Chet Bishop.
Bass side view with Pegs.
Back side of five string bluegrass fiddle handcrafted in Oregon by artisanal luthier Chet Bishop.
Back Side View with Pegs.

Final Set-up

I installed the Bridge and Strings and Tailpiece, and then the fiddle was complete. I still let it hang in my dining room for a week or so, too, so that the varnish would continue to harden without damage.

competed 5-string bluegrass fiddle handcrafted in Oregon by artisanal luthier Chet Bishop.
Hanging up to cure.

Final photos

Final front
Final look at the Front before delivery.
Close-up look at the f-hole area.
Close-up of the f-hole on the Oregon Douglas Fir Front.
Bass side final look before delivery.
Bass side: final look before delivery.
Close up of the Scroll.
Close up of the Scroll.
back side of five string bluegrass fiddle handcrafted in Oregon by artisanal luthier Chet Bishop.
Final look at the back of the fiddle before delivery.

I prepared the instrument’s documents (Bill of Sale and Provenance Document) and afterward, when the varnish had cured for another two weeks, the customer took delivery at the end of July, 2023.

He was delighted, and played the instrument for a long time at my house. Further (which is a joy to me,) he has contacted me since then, expressing his continued joy in the new fiddle. That is the kind of thing that makes this work a great pleasure.

 

Thanks for looking.